Mini Chlorine Dioxide System (MCS)

The FULLY AUTOMATED Mini-Chlorine Dioxide System (MCS) (patent pending) is the safest and one of the fastest devices currently available for the decontamination of biological safety cabinets. The MCS saves time and money, and eliminates the use of a carcinogen (formaldehyde). The MCS uses chlorine dioxide (CD) gas, the only alternative to formaldehyde validated by NSF International, the organization that establishes manufacturing and usage practices for biological safety cabinets. Built into the MCS is a charcoal gas-scrubbing unit, allowing trained technicians to safely remove chlorine dioxide gas from the target device after decontamination, requiring no external venting or chemical neutralization.

The MCS is compatible with ALL classifications, types and models of Biological Safety Cabinets

This includes: Class I’s, Class II Type A1, A2, B1, B2 and Class III’s. The MCS treats volumes up to  120 ft2 (3.4m3), more than sufficient for these and many other types of containment devices.

The MCS provides complete decontamination services in less than 4 hours, including the setup and tear down of the BSC. This is a very large improvement from formaldehyde, where the entire decontamination process encompasses almost 2 work days.

As a result of validation studies performed under the guidance of the NSF International CD gas is the only decontamination chemical alternative to formaldehyde included within their biological safety cabinet document as a validated decontamination method.

 

Why Decontaminate BSC’s?

Class I or Class II (laminar flow) biological safety cabinets are designed to minimize hazards inherent in work with biological agents. BSC’s can be used for work with biological agents assigned to biosafety levels 1 through 4, depending on the facility design as described in the CDC/NIH publicationBiosafety in Microbiological and Biomedical Laboratories. A BSC is a ventilated device for personnel, product, and environmental protection having an open front with inward airflow for personnel protection, downward HEPA filtered laminar airflow for product protection, and HEPA filtered exhausted air for environmental protection.

Recommendations and requirements to certify BSC’s come from a variety of sources.  All manufacturers and NSF International recommend field certification of BSC’s.  The Center for Disease Control (CDC) and NIH state that it is essential that Class I, II and III BSC’s be tested and certified.

 

Decontamination is a key component of certification.

 

NSF is responsible for developing and issuing protocols for BSC decontaminations, which are published in conjunction with CDC.

 

When are BSC Decontaminations Required? 

  • Decontamination shall be performed when maintenance work, filter changes, or performance tests require access to any contaminated portion of the BSC
  • Decontamination shall be performed prior to relocation
  • Decontamination shall be performed prior to decommissioning, disposal or salvage
  • Decontamination may be performed after gross spills of biological agents
  • Decontamination may be performed if a product contamination is linked to the BSC
  • Decontamination may be performed prior to initiating a totally different work program, production run or study and shall be performed at the completion of a work program, production run or study

 

MCS advantages over formaldehyde

  • The eradication rate of CD is significantly greater than that of formaldehyde, reducing contact time from at least 12 hours to less than 2 hours.
  • The CD process does not leave a residue.  This considerably reduces labor requirements following the typical formaldehyde decontamination.
  • The cycle time for a decontamination, from sealing to reopening the containment device, is reduced from over 17 hours to less than 3 ½ hours.  This allows the possibility of decontaminations to be performed in the morning, with servicing completed the same afternoon, eliminating a second trip to the site.
  • Formaldehyde is a carcinogen. Chlorine Dioxide is not.

 

Packaging for the field service technician  

  • The MCS is packaged in a single case in which all items can be stored. This includes attachments, tools, tapes and all support supplies.
  • The case has an extendable handle and rolling casters. The rotationally-molded wheeled case is manufactured from durable polyethylene with a full-length heavy-duty piano hinge, cable lid stays, military-style recessed latches and spring-loaded handles, tongue-in-groove aluminum valances, and padlock provisions if let on a site overnight.
  • Universal intake / exhaust sealing panels, supply / return ducting lines, port / round duct adapters and a humidifier are supplied for all styles of BSC’s.

 

Essence of the MCS for the field service technician

  • A humidity source, humidity meter, and biological indicator (optional) are the only items placed within the BSC to be decontaminated.
  • The BSC is then sealed, incorporating into the seal a gas inlet and outlet port for use with the MCS.
  • No other tubes, wires or other need to be run into the BSC.
  • After appropriate humidity has been achieved, CD-producing and neutralization chemicals are added to the MCS, and the decontamination cycle begins.
  • After an exposure with a duration of 85 minutes, CD gas is removed from the BSC using the scrubbing cycle of the MCS.
  • After approximately 35 minutes, the MCS is disengaged from the BSC and the BSC may be unsealed.

 

Advantages of the MCS for the field service technician

  • The MCS recirculates humidity and the decontamination gas through the BSC with or without the aid of the BSC’s internal air circulation blower(s). For the Class II type B2 the MCS is the circulation source for the entire decontamination process.
  • The MCS circulates humidity and the decontamination gas through the BSC upstream and downstream exhaust HEPA filter plenum’s, eliminating the “dead leg” BSC problem, with or without the aid of the BSC’s internal air circulation blower.
  •  Gas tight sealing panels for the introduction of the decontaminating gas include a port that feeds through a power cord to energize a humidity generator within the BSC.

Chlorine dioxide gas has been used as a biological decontaminant for more than 10 years. It was specifically employed by the federal government during the anthrax incidents at the post offices and governmental facilities in 2001. It is now commonly used for the decontamination of buildings and items following accidental biological contamination as might occur in laboratories, containment suites, and animal facilities.getimage

Chlorine dioxide (CD) is a green-colored gas, generated at the time of a decontamination event. Being a potent sporicidal gas, CD penetrates and decontaminates all parts of a targeted volume with the same ease experienced with the traditional formaldehyde procedure. However, CD is not a carcinogen, and better yet, leaves behind no residue or odor. An additional gain is that the reduction-rate at typical use concentrations is significantly faster than that of formaldehyde. With that in combination with the lack of need of cleaning a residue, the overall cycle time for decontamination is greatly reduced.  For example, the total cycle time for decontamination of a BSC, which is typically performed overnight with formaldehyde gas, is reduced from at least 12 hours to less than 4 hours.

High-purity CD gas is an excellent gas-phase decontaminating agent, due to fact that CD is a true gas and has been proven to eradicate aerosolized, airborne pathogens, as well as pathogens on surfaces. CD can diffuse into the targeted physical barriers and into the supply or exhaust HVAC of a facility, penetrating to any surface that might have been compromised by the target pathogen(s).

There is no apparent collateral damage by chlorine dioxide gas to BSC motors or materials of construction. In testing and validation of our process, CD has proven effective in decontaminating devices without minimal material compatibility issues. This includes stainless steel, gasket material, internal paint, HEPA filter material (including the filter media, sealing and frame materials), and materials involved with the BSC blower(s). It has been shown that even with ten decontamination cycles performed on a cabinet there are no deleterious effects on the equipment’s functioning and, at most, limited cosmetic issues.

 

CD Analyzers

This device will provide real time monitoring for ambient CD levels in the air.

DRS Labs evaluated various devices and found this unit to provide overall ease of use for active air monitoring for all real life field applications.

There are color indicating tubes available from 0.025 to 1 ppm that require 10 to 30 pumps per sample. This may be time consuming and may require high quantities of tubes to test various areas. So in the long run it is cost effective to utilize the Interscan model. DRS Labs does not sell color indicating tubes or the required equipment to perform the tube sampling.

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EXPOSURE LIMITS

OSHA PEL – The current OSHA permissible exposure limit (PEL) for chlorine dioxide is 0.1 ppm (0.3 mg/m3) as an 8-hour time-weighted average (TWA) concentration [29 CFR 1910.1000, Table Z-1].

NIOSH REL – NIOSH has established recommended exposure limits (RELs) for chlorine dioxide of 0.1 ppm (0.3 mg/m3) as a TWA for up to a 10-hour workday and the short-term exposure limit (STEL) of 0.3 ppm (0.9 mg/m3) [NIOSH 1992]. The NIOSH limit is based on the risk of severe respiratory and eye irritation [NIOSH 1992].

ACGIH TLV – The American Conference of Governmental Industrial Hygienists (ACGIH) has assigned chlorine dioxide threshold limit values (TLVs) of 0.1 ppm (0.28 mg/m3) as a TWA for a normal 8-hour workday and a 40-hour workweek and a short-term exposure limit (STEL) of 0.3 ppm (0.83 mg/m3) for periods not to exceed 15 minutes. Exposures at the STEL concentration should not be repeated more than four times a day and should be separated by intervals of at least 60 minutes [ACGIH 1994, p. 15]. Rationale for Limits. The ACGIH limits are based on the risk of severe irritation and by analogy to the toxicity of ozone gas [ACGIH 1991, p. 257].

NIOSH IDLH – Documentation for Immediately Dangerous to Life or Health Concentrations (IDLH): NIOSH Chemical Listing and Documentation of Revised IDLH Values (as of 3/1/95) Chlorine Dioxide 5 ppm.